Custom Hybrid High-Power Industrial Fiber Optic Cable Assembly

This custom hybrid high-power industrial fiber optic cable assembly pairs a small-form-factor duplex connector on one end with two threaded metal ferruled connectors on the other, all in a tough green jacket built for demanding optical power and sensor links.

Product Overview

From the product images, the assembly uses a thick green outer jacket carrying an orange inner fiber pair. One end is a black duplex small-form-factor (LC-style) connector; the other end splits into two red- and black-booted, nickel-plated metal screw-lock (FC-style) connectors with white ceramic ferrules. This is a typical high-power / industrial PCF-HPCF hybrid jumper used where one device uses a push-pull port and another uses a locking metal port.

As part of our high-power and industrial fiber range, such harnesses are built to order: connector types, boots, jacket color and length can be changed while the green high-power fiber platform remains the same.

Key Features

  • Green high-power jacket for rugged industrial handling
  • Duplex small-form-factor (LC-style) end to dual metal screw-lock (FC-style) ends
  • Nickel-plated metal connector bodies with ceramic ferrules
  • Color-coded red/black boots for transmit/receive identification
  • Passive optical path, EMI immune and electrically isolating
  • Custom lengths and mixed connector combinations on request

Technical Specifications

ParameterValueNotes
End ADual small-form-factor (LC-style)duplex, black housing
End BTwo metal screw-lock (FC-style)red & black boots
JacketGreenthick industrial
Inner fiberOrange pairhigh-power / PCF class
FerruleCeramicwhite, metal body
LengthCustomper order

Applications

  • Industrial high-power optical delivery
  • Machine vision and illumination links
  • Sensor and process equipment interconnects
  • Laboratory and test bench setups
  • Retrofit of mismatched device ports

Performance & Reliability

The metal locking ends hold alignment firmly under vibration, while the ceramic ferrule keeps the fiber centered for repeatable coupling. The green jacket is chosen for repeated handling in industrial and high-power applications; exact fiber core/cladding size and power rating are confirmed per drawing.

Customization & Ordering

We can reproduce or modify this hybrid arrangement: swap end connectors, change jacket color, set length and add labeling. Send a sketch or photo of your required ends and we will quote. All assemblies are terminated, end-face inspected and individually tested before dispatch. Send your drawing, connector pair, fiber type and target volume, and our engineers will return a configuration, sample plan and lead time. Contact our sales team for OEM/ODM support.

FAQ

Q: What connectors are shown in the pictures?

A: One end is a duplex LC-style push-pull connector; the other end uses two threaded metal FC-style locking connectors with ceramic ferrules.

Q: Can the ends be changed to other connector types?

A: Yes. We build these hybrid high-power assemblies to order, so other industrial connectors such as ST, SMA or HP styles can be substituted.

Q: Is this suitable for high optical power?

A: The green jacketed high-power fiber platform is intended for industrial high-power and sensor links; confirm the exact core size and power level with our sales team for your application.

Why Choose Us

TOCP Fiber manufactures custom high-power and industrial fiber harnesses in Changzhou. Explore our general hybrid fiber assemblies and our HP industrial connectors to complete your link. Contact our sales team for a quote.

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